\u00a9 2021 wikiHow, Inc. All rights reserved. Filter tape. A box knife tends to drag and skip, making it dangerous to use. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. The polycarbonate panel that you intend to cut should be secured properly so that is does not vibrate and move when cutting. Most hand tools designed for use for wood or soft metal can be used on acrylic. You can clamp the plastic if you want instead of bracing the jigsaw, but you’re probably going to have an easier time moving the plastic at the same time that you rotate the jigsaw to make angled cuts. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Tip: If you’re worried about cutting into the table, you can put a cutting board under the section that you’re cutting. On the other hand, clear Perspex® acrylic sheet gives a high gloss edge directly on laser cutting. Always draw the knife away from the hand holding the polycarbonate sheet. For a circular saw, take a fine tooth saw blade. Please help us continue to provide you with our trusted how-to guides and videos for free by whitelisting wikiHow on your ad blocker. Make sure you’re using a saw with a variable speed. If your polycarbonate is thicker than 1 in (2.5 cm), you probably can’t score and snap it. If you plan on cutting curved shapes or angles, your best bet is to use. We’ll cut to size any of the plastic sheets available in our webshop free of charge. A circular saw is the best tool for cutting larger polycarbonate lengths. 2. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Due to the coronavirus, we are experiencing some delivery issues. Plexiglass can be tricky to cut on a table saw. If your sheet is really thin, you probably don’t need to do this. Therefore, the delivery time is longer than usual. Check out our blogs about drilling polycarbonate, milling polycarbonate and glueing polycarbonate. Press the trigger again and try to cut the line a second time. v. Clamps. Straight cuts can be performed by using a circular saw. wikiHow is where trusted research and expert knowledge come together. Watch those fingers! This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. You can also choose to guide your base plate freely. Circular saw or table saw with adjustable speed. Thanks to all authors for creating a page that has been read 359,981 times. Allow an overhang of 50mm into the gutter. This video shows how to easily cut acrylic sheet such as Perspex, Lucite, Plexiglas, Optix, Oroglas, Acrylite, Sumipex, Cryolite etc. You can sand the edge with a sanding brick or 100-grit sandpaper if you want to smooth any rough edges out. Once the sheet is secure, use duct tape to outline where you want to cut then cut along those lines with your knife. When the cut is almost complete, you can flex and snap the pieces to finish the separation. Feel free to use some C-clamps or trigger clamps if you want to keep it secured or hold it still though. If you really can’t stand to see another ad again, then please consider supporting our work with a contribution to wikiHow. Polycarbonate can be cut with a variety of common hand held and table mounted sawing equipment. Check method 4 on how to cut polycarbonate with a jigsaw. Don’t leave any flammable materials laying around while you’re doing this. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Although we’ll saw your polycarbonate sheets for free, you might sometimes want to cut polycarbonate sheets yourself. Polycarbonate is commonly sold in solid or multiwall sheets that are available in standard sizes and thicknesses from 4mm to 32 mm. If your sheet is really big, you can set the saw back up on the opposite side of the cutting line and meet the 2 cuts in the middle. wikiHow marks an article as reader-approved once it receives enough positive feedback. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. The material is easy to cut with common tools and can be shaped or bent at room temperature by following the … You can use snips or shears to cut polycarbonate too, but there may be an odd seam between individual cuts when you close the blades together. By using this service, some information may be shared with YouTube. After that, the edges of the scoring tool like a single tooth of a circular saw (or a table saw). Thicker sheet material will have to be cut by means of a mechanical saw. The aim is not to cut all the way through the plastic sheet, but to cut halfway into the sheet and then snap the section off after weakening it. wikiHow's Content Management Team carefully monitors the work from our editorial staff to ensure that each article is backed by trusted research and meets our high quality standards. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Of course, you can also saw them yourself. Can I use an abrasive disc to cut polycarbonate? wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. We cut polycarbonate sheet to size using a circular saw and a CNC router. To cut the sheet, you get the spots in the scoring in the marked line and the sheet will automatically break. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. 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